Industrial

Mica Band Heater


Mica insulated band heaters are installed on cylinder forms such as barrels, pipes and nozzles of injection molding or extrusion machines.

Mica insulated band heaters can be constructed in a variety of dimensions, voltage and wattages with different options such as holes, cut-outs and notches. A number of terminals, wire lead options and terminal boxes offer great flexibility for field wiring. With sheath temperature capabilities of up to 800°F, these heaters are ideal for plastic processing applications.

Trivolt Industries adopts a stringent internal quality control system (QMSM-2009). Every heater is tested for resistance and dielectric.
All our heaters are CSA, UL and CE approved.

  • Applications
  • Specifications
  • Construction
  • Electrical Connections
  • Terminal Housing
  • Clamping Methods
  • Holes
  • Plastic Extrusion
  • Injection Molding
  • Blow-Molding
  • Pressure Molding
  • Structural Foam
  • Food Industry
  • Container Pipe and Tank Heating
  • Packaging
  • Chemical, Oil & Gas Industries
  • Sheath temperature: up to 800°F
  • Maximum watt density: 35 watts/sq. in.
  • 1 or 2 – piece construction
  • Expandable one-time
  • Full expandable
  • Partial coverage
  • Reverse band
  • Square or rectangle
  • Conical
  • Exterior material: stainless steel
  • Interior material: Nickel chrome wire and ceramic fiber insulating material
  • Minimum standard diameter: 1″ (consult factory for smaller width)
  • Minimum standard width: 1″ (consult factory for smaller width)
  • Thickness: 0.205″ +/- 0.003″
  • Regular gap: 0.375″
  • Post terminal
  • Fiber glass sleeve
  • Metal braid (SS)
  • Armour cable (AC)
  • Teflon leads
  • Silicone wire
  • Ground post
  • Dual voltage
  • Low profile cap
  • 3 Phase
  • Terminal box
  • Terminal block with ceramic block
  • European plug
  • European plug with terminal box
  • Ceramic post covers
  • Brass cap for heater with different angle lead exits
  • Independent or full strap
  • Spot welded straps
  • Built-in barrel nut construction
  • Spring-loaded barrel nuts
  • Wedge Lock
  • Hinges
  • Latch and trunion
  • Flange lock-up
  • Mounting holes
  • Notches
  • Square cut-out
  • Adaptors and fittings
BN
  • One-piece barrel nut construction.
  • 10-32 post terminal on each end.
  • Spring loaded barrel nut option available.
  • Ground post available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
BN1
  • One-piece barrel nut construction.
  • 10-32 post terminal on each end.
  • Spring loaded barrel nut option available.
  • Ground post available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
BNAC
  • One-piece barrel nut construction.
  • Complete with 550° C wire with protective stainless steel interlock cable (AC).
  • Spring loaded barrel nut option available.
  • Ground wire available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
BNSS
  • One-piece barrel nut construction.
  • Complete with 550° C wire with protective stainless steel over braid (SS), high temperature
  • fiberglass sleeve and spring.
  • Spring loaded barrel nut option available.
  • Ground wire available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
EP
  • One-piece barrel nut construction.
  • European style connector.
  • Option of EURO-Protector to avoid mechanical damage to the European cup. (Specific to Trivolt).
  • Spring loaded option available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
EXP
  • One-piece fully expandable construction.
  • Clamping mechanism is a custom built spring loaded Latch and Trunion for a quick release.
  • Flexible band available with many types of terminal options; wire, post terminal, European cup, armor cable (AC), or stainless steel over braid (SS).
  • Also available with barrel mounting.
  • Great advantage for larger diameter heaters. Once the heater is clamped down, torque the ½-20 bolt for better contact. The spring will absorb the expansion and remain tight around the barrel.
  • Manufactured with 304 2b stainless steel.
  • Watts/ sq. in. is determined by the dimension of the heater.
  • Maximum sheet temperate is 800°F.
LATCH
  • One-piece construction.
  • Clamping mechanism is a custom built spring loaded Latch and Trunion for a quick release.
  • Available with many types of terminal options; wire, post terminal, European cup, armor cable (AC), or stainless steel over braid (SS).
  • Also available with barrel mounting.
  • Great advantage for larger diameter heaters. Once the heater is clamped down, torque the ½-20 bolt for better contact. The spring will absorb the expansion and remain tight around the barrel.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
N
  • One-piece construction.
  • Nozzle heater mounted with ½” strap.
  • Standard lead wire exit from each side of the gap.
  • Wire is protected by high temperature fiberglass sleeve.
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures
NSS
  • One-piece construction.
  • Nozzle heater mounted with ½” strap.
  • Standard lead wire exit from each side of the gap
  • Wire is protected by stainless steel over braid (SS) and high temperature sleeve.
  • Duraflex 550° C wire with an extra coating of Teflon to protect against mild moisture.
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
S1
Discontinued
  • One-piece construction.
  • 10-32 post terminal on each side of the gap.
  • Clamped with straps.
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
S2
Discontinued
  • One-piece construction.
  • 10-32 post terminals in horizontal position on one side of the gap.
  • Clamped with straps.
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
S3
Discontinued
  • One-piece construction.
  • 10-32 post terminal in vertical position on one side of the gap.
  • Typically used on a heater with large width or when connecting two heaters in series.
  • Clamped with straps.
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
SSS
Discontinued
  • One-piece construction.
  • Clamped with straps.
  • Wire is protected by stainless steel over braid (SS), high temperature sleeve and spring.
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
SAC
Discontinued
  • One-piece construction.
  • Clamped with straps.
  • Wire is protected with stainless steel interlock armor cable (AC).
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
SL
Discontinued
  • One-piece construction.
  • Clamped with straps.
  • Wire is protected with high temperature fiberglass sleeve and spring.
  • Option of one-time expandable is available (EX).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
SBAC
Discontinued
  • One-piece construction.
  • Tab mounted.
  • Wire is protected with stainless steel interlock armor cable (AC).
  • Option of one-time expandable is available (EX).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
SBSS
Discontinued
  • One-piece construction.
  • Tab mounted.
  • Wire is protected by stainless steel over braid (SS), high temperature sleeve and spring.
  • Option of one-time expandable is available (EX).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
SBT1
Discontinued
  • One-piece construction.
  • 10-32 post terminal on each side of the gap.
  • Tab mounted.
  • Option of one-time expandable is available (EX).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
SBT2
Discontinued
  • One-piece construction.
  • Post terminals in vertical position on one side of the gap.
  • Tab mounted.
  • Option of one-time expandable is available (EX).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
SBT3
Discontinued
  • One-piece construction.
  • Post terminal in horizontal position on one side of the gap.
  • Tab mounted.
  • Option of one-time expandable is available (EX).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
SQ
  • Square shape.
  • Tab mounted with 10-32 bolt nuts.
  • Square heater is available with many types of terminal options; wire, post terminal, European cup, armor cable (AC), or stainless steel over braid (SS).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
TB
  • One-piece barrel nut construction.
  • Terminal box made of 18 gauge metal with the option of a BX connector.
  • Spring loaded barrel nut option available.
  • Option of one-time expandable is available (EX).
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TBN
  • Two-piece barrel nut construction.
  • 10-32 post terminal on each side of the gap.
  • Spring loaded barrel nut option available.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TBN1
  • Two-piece barrel nut construction.
  • 10-32 post terminals one each side of the gap.
  • Spring loaded barrel nut option available.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TBNAC
  • Two-piece barrel nut construction.
  • Wire is protected with stainless steel interlock armor cable (AC).
  • Spring loaded barrel nut option available.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TBNSS
  • Two-piece barrel nut construction.
  • Wire is protected by stainless steel over braid (SS), high temperature sleeve and spring.
  • Spring loaded barrel nut option available.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TBNZ
  • One-piece construction barrel nut construction with two inside casings.
  • Heater can be fully expandable as many times possible.
  • Available with many types of terminal options; wire, post terminal, European cup, armor cable (AC), or stainless steel over braid (SS).
  • Supplied with barrel nut mounting only.
  • Spring loaded barrel nut option available.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TS1
Discontinued
  • Two-piece construction.
  • 10-32 post terminal on each side of the gap.
  • Clamped with straps.
  • Easy installation around a barrel.
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TS2
Discontinued
  • Two-piece construction.
  • 10-32 post terminals on each side of the gap.
  • Clamped with straps.
  • Easy installation around a barrel.
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TAC
Discontinued
  • Two-piece construction.
  • Clamped with straps.
  • Easy installation around a barrel.
  • Wire is protected with stainless steel interlock armor cable (AC).
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TSS
Discontinued
  • Two-piece construction.
  • Clamped with straps.
  • Easy installation around a barrel.
  • Wire is protected by stainless steel over braid (SS), high temperature sleeve and spring.
  • Heater and strap are manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
TSB
Discontinued
  • Two-piece construction.
  • 10-32 post terminal on each side of gap.
  • Tab mounted.
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
TSB1
Discontinued
  • Two-piece construction.
  • 10-32 post terminals on each side of gap.
  • Tab mounted.
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
TSBAC
Discontinued
  • Two-piece construction.
  • Tab mounted.
  • Wire is protected with stainless steel interlock armor cable (AC).
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
TSBSS
Discontinued
  • Two-piece construction.
  • Tab mounted.
  • Wire is protected by stainless steel over braid (SS), high temperature sleeve and spring.
  • Manufactured with 26 gauge stainless steel inside and 18 gauge satin coat sheath on the outside.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
CONICAL
  • Conical shape.
  • One-piece construction.
  • Tab mounted (as shown in image).
  • Can be manufactured with a variety of clamping mechanisms such as barrel nut construction and/or with different types of lead configurations.
  • Manufactured with 304 2b stainless steel.
  • Maximum wattage is 35 watts/sq. in.
  • Maximum sheet temperate is 800°F.
  • Also available is the HT 950 for operating temperatures of 950°F.
BN-SHR
  • Shroud and grill
  • Shroud eliminates heat loss from the edges of heater.
  • Cover the heater with a grill to protect against being burned during maintenance or operation.
  • Can be attached to most mica band models.
  • Barrel nut construction or latch.
  • Option of holes and cut-outs for thermocouples available.
Mica Band Heater

Approvals & Certifications

All our manufactured heater elements are presently CSA and/or NRTCUL approved and/or CE certified. Our products are manufactured and controlled by our internal Quality Management System. This program allows TriVolt to track the quality of every component that make up our products and monitors the workmanship of every electrical heater and sensor manufactured and assembled in our facility.

CSA Std.C22.2. no 72-M1984
UL Standard 1030 6th Edition
EN 60335-1:2004
Shock and Vibration: IEC 61373; Category 1; Class B
CAN/CSA-C22.2 No. 72-10 (2013)
UL 499 Thirteenth Editions; Class 2871-02 and 2871-82.

TriVolt Industries can also comply with any customer specifications such as “Buy America”. Our facility in Westfield, MA, USA lends itself to perform final assembly of heaters and systems to accommodate any Buy-America content requirement.

We can also generate special test conditions with specific set-ups, use computer models to design or isolate problem areas.

We are continuously improving our manufacture methods and products through testing, research and development. Our high standards extend beyond our product line.

Payment methods

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